Die Cut Printing & Packaging
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Die Cut Printing for Packaging
Whether you’re looking to create something unique to stand out on-shelf or just trying to achieve a perfect fit for your packaging, die cutting is the print finishing process for the job.
Our custom die cut packaging is a cost-effective and innovative way to create packaging that not only reduces the need for extra packaging materials it helps to keep your products secure during transit. No matter your products shape and size, die cut packaging is a fully flexible packaging solution where functionality and your imagination are the only limits.
We pride ourselves in our exceptional service, fast turnaround times and friendly team who love to create inspiring packaging. Not sure where to start? No problem, we can design the print-ready artwork for you from start to finish.
What is die cutting?
We use die cutting to cut special shapes (ie anything other than straight lines and right-angle corners) from paper, card and board. The die cutting machine uses a metal tool that is shaped for the specific job, called a die, to cut a flat sheet into the required shape and format ready to be turned into your packaging.
Die cutting is also the process we use to create a cut-out window in the middle of a piece of packaging, such as a wallet or sleeve, so that the product can be seen inside. This is a particularly powerful visual that you could incorporate in your packaging designs.
The die cut window shape can be either a regular shape, such as square, rectangular or circular, or it can be uniquely shaped for an extra visual impact – take a look at the die cut packaging examples below.
Typical uses of die cutting in packaging
Having been in the trade for over 40 years, we’ve seen some impressive die cut shapes in our time. Some of the most popular custom die cut printing products have been:
- Sleeves
- Header Cards
- Packaging Wallets
- Cartons and Boxes
- Swing Tags
If you would like to find out more about our custom die cut packaging and die cut printing services then please do get in touch by phone, email or just pop a question in the chat window below.
FREQUENTLY ASKED QUESTIONS
How does die cutting work?
Die cutting requires a customised die (also called tooling) to create the shape. You’ll need to have us create the cutter guide template first, which is then used to create the tooling. The tooling is used almost like a stamp-cutter to push out the shape from a flat sheet of board.
What do I need to look out for when designing a die cut template?
There’s not much you need to know about this as it is very straightforward for you to organise and we’ll do all the hard work for you. We’ve set up a helpful guide to creating your own dielines for die cut printing within your artwork on our Resources page.
Can you help me to create unique packaging using die cutting?
Yes! We can create unique die cutting for almost any design you want. Our design team are highly skilled in both the creative and technical aspect of packaging design so that it not only looks good but is cost-effective to produce.
Can you help me with luxury packaging?
Yes! We are experienced in luxury packaging, and can produce in a range of beautiful substrates. Printing embellishments including foiling, spot UV varnish, embossing and laminations are the best way to lift your luxury packaging.
Can you print sustainable packaging?
Yes! We are a certified BRC and Carbon Balanced printing company and we use vegetable-based, low-odour food-grade inks. We can help you ensure your packaging is fully recyclable and compostable too.
SEE THIS IN ACTION
TISSERAND AROMATHERPAY BOXES
These beautiful retail display aromatherapy boxes have a die cut window and recyclable gold foiling.
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RARE & PASTURE BOXES
We used our die cut printing services on this charcuterie packaging box to create a round window for displaying the product inside.
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JUNIPER & BAY WALLETS
These luxury smoked salmon packaging wallets have a unqiue salmon-shaped die cut window to diplay the smoked salmon inside.
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FOIL BLOCKING
Foil blocking instantly lifts the simplest designs with a metallic splash of foil.
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SPOT UV
Grab your customer’s attention by highlighting specific areas with a high-gloss varnish.
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BRANDS WE’VE WORKED WITH
